Pump overhauling and field service for process plants
When a pump starts costing you uptime, hand it to us. We overhaul it at our Ahmedabad works or service it inside your plant, around the clock — for maintenance and mechanical heads in Gujarat and across India.
Every job starts with a look at the whole set — pump, frame, coupling and drive.DRG. 01
01 / Services
What we do for your pumps
Five ways to keep pumps on duty — bring us a single breakdown or put the whole fleet under contract.
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Overhauling and revitalisation at our works
At our works
A major overhaul is often impossible on the plant floor: it needs machine tools and test equipment a site rarely has. Send the pump to our Ahmedabad works instead — a practical alternative to the cost of buying new.
Strip-down and written condition report
Repair and machining to an agreed scope
Ask us whether your pump is worth reviving
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On-site field service
24×7
Our technical team comes to your plant at any hour to keep downtime to a minimum, working to three principles: preventive, corrective and predictive maintenance.
Impellers, seals, bearings and liners inspected
Root-cause analysis after every failure
Performance checked again after repair
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Shutdown support
Planned outages
In a planned shutdown every hour is counted. We agree the pump scope with your team before the outage and keep skilled people on the job for as long as the window runs, working towards an incident-free restart.
Scope settled before the shutdown starts
Crews ready for continuous working
A record for every pump at hand-over
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Annual maintenance contracts
Scored on KPIs
Hand us the upkeep of your pumps for the year. Each contract is judged on the figures maintenance heads already watch, and our payment is linked to that scorecard.
MTBF and MTTR
Overall equipment effectiveness (OEE)
Cost per unit; planned vs unplanned work
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Spares
Customised
Customised spares for pumps, with the critical items and repair kits for your plant worked out in advance — so a failure means a swap, not a wait.
Spares made to suit your pumps
Critical-spares list and modular repair kits
Wear tracked to time each replacement
ALSO
Valves on the same line?
Our sister service, VENU Services, looks after valves: field service, on-call help, shutdown jobs and revitalisation at our works.
Field visits follow three working principles. Together they move a plant from repairing failures towards seeing them coming.
Preventive
Regular checks of impellers, seals, bearings and liners for wear, erosion or damage
Vibration, flow, pressure differential and temperature tracked over time
Lubrication intervals set to the duty; seal chambers and flush plans reviewed
Dust, moisture and chemical ingress kept out
Suction and discharge piping and alignment checked against cavitation
Corrective
Root cause found with FMEA, fishbone diagrams or the “5 Whys” — not just the symptom fixed
Failure patterns recorded so they do not come back
Critical spares and repair kits for quick swap-outs
Flows, pressures and settings recalibrated; efficiency verified afterwards
Predictive
Look, Listen, Feel rounds on running equipment
Vibration analysis, thermal imaging and oil analysis
Efficiency worked out from measured flow, head and motor input power
Trends used to plan work before a breakdown forces it
Look · Listen · Feel
Predictive work starts with the senses, on equipment that is running — always under lockout/tagout rules and with the right protective equipment.
Look
Leaks at seals and gaskets
Shaft alignment and wobble
Discolouration or heat damage
Instrument readings out of line
State of mountings and pipework
Listen
Grinding, knocking or squealing
The gravel-like rattle of cavitation
An uneven note from the motor
Whirring or screeching bearings
Flow noise in the pipework
Feel
Differences in surface temperature
Vibration through casing and pipes
Pulsation in the discharge line
Warmth of the lubrication system
Centrifugal pumps in petroleum, chemical and gas service: materials, seal plans, bearing loads and nozzle loads are reviewed against API 610.
03 / Process
How a job runs
The same seven stages whether the pump comes to our works or we work on it in your plant — with a written report at the start and at the end.
Inspection
We note the symptoms your team has seen and check the pump as it stands.
Dismantling
A careful strip-down, with every part marked for assessment.
Condition report
Findings and a proposed scope reach you before repair work begins.
Repair & machining
Worn parts are repaired, machined or replaced to the agreed scope.
Testing
Repaired parts and fits are checked before the pump goes back together.
Reassembly
The pump is rebuilt, aligned and made ready for duty.
Final report
What we found, what we did, and what to watch from here.
04 / Industries
Industries we serve
Venus Engineering Works serves process plants and project teams across these sectors, among others.
Heavy chemicals
Fertilizers
Hydrocarbon processing
Power generation & boiler makers
Cement
Paper
Textiles
Oil & solvent plants
Environment engineering
Cooling towers
Marine applications
HVAC
Fire protection
Consultants
Contractors
05 / Why us
Why plants call Venus Engineering Works
1960Established
An engineering works, not a call centre
Venus Engineering Works has manufactured industrial valves in Ahmedabad since 1960 — see VENU Valves. The same works and people stand behind our pump service.
24×7On site
Field service at any hour
On-site pump service is available round the clock, so a breakdown does not have to wait for the next shift.
In-houseTesting
Facilities behind every overhaul
Our works has hydro and air testing, non-destructive testing with ASNT-qualified staff, and a paint shop with dry-film-thickness measurement.
KPIsScorecard
Contracts judged on results
MTBF, MTTR, OEE, cost per unit and the planned-to-unplanned ratio decide how a maintenance contract is scored — and paid.
The shop-floor team under the crane at our works in Kuha, Ahmedabad.Our works
06 / FAQ
Questions maintenance teams ask
Something else on your mind? Call or WhatsApp us on +91 94291 29327.
Do you overhaul pumps at your works or at our plant?
Both. Major overhauls that need machining or test equipment are best done at our works in Ahmedabad. Inspections, corrective work and routine maintenance can be carried out at your plant. We will advise which route suits the job.
Is on-site service available outside working hours?
Yes. On-site pump service is offered 24×7, so you can call us when the failure happens rather than when an office opens.
Which areas do you cover?
We are based at Kuha, on the Ahmedabad–Indore Highway in Gujarat, and take on pump work at plants in Gujarat and across India.
Is my pump worth revitalising, or should we buy a new one?
New pumps are expensive, so revitalising an existing pump is often the better route. Send us the details and a few photographs and we will tell you whether your pump is a good candidate.
How is an annual maintenance contract measured?
Against a scorecard of key performance indicators: mean time between failures (MTBF), mean time to repair (MTTR), overall equipment effectiveness (OEE), maintenance cost per unit and the ratio of planned to unplanned maintenance. Payment under the contract is tied to that scorecard.
Can you supply spares?
Yes. We supply customised spares for pumps and valves, and can help you draw up a critical-spares list and repair kits for the pumps that matter most to your plant.
07 / Contact
Tell us about the pump
Call or WhatsApp for the quickest answer, or email the details and we will come back to you.